Missed deliveries, dissatisfied customers, excess
inventory, pressures on margins – these are just some
of the challenges facing businesses today. Often this
is due to demand and supply being out of balance.
Therefore, how can organisations ensure their demand
and supply are in balance and keep them there?
Sales and Operations Planning provides an early
warning process to alert people that they’re getting
out of synchronisation. This allows adjustments to be
made to the production and inventory plans well in
advance.
Fundamentally, Sales and Operations Planning is a
decision making process that:
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Balances demand and supply |
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Aligns volume and mix |
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Integrates financial and operating plans |
Volume refers to product families and aggregate
resources; mix is SKUs and individual customer orders.
If volume – rates of sales and production – is planned
effectively, it’s much less difficult to deal with mix
problems as they inevitably arise. On the other hand,
if volume is not planned well, then mix issues become
substantially more difficult to cope with. Smart
companies plan their volumes first, and spend enough
time and effort doing it well.
The major benefits of Sales & Operations Planning
include:
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More timely and informed decision making,
leading to reduced emergency and contingency costs
on capital projects; |
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Provision of capacity in line with business
plans. This generally leads to a more stable master
schedule which delivers higher customer service,
lower inventory and better productivity;
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Risk reduction, especially where the supply of
strategically important materials is limited;
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Simpler and more accurate budgeting, since the
S&OP process provides a dynamic link between the
business plan and the operational plan, allowing
both to be kept in step with each other. The budget
information then simply drops out of the S&OP.
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Greater Savings, Service and Reactivity
Axios have many years experience in implementing
sustainable Sales and Operations processes providing
an invaluable “window into the future” for many blue
chip clients.
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Case Study
The Client
A division of a major plc in the Building Products
industry producing and distributing materials to both
its manufacturing facilities and the general market
and also distributing finished product.
The Challenge
The business regularly experienced shortages of
materials in manufacturing, shortages of transport or
transport in the wrong place as there was no
visibility of future demand other than orders already
placed in a market where orders are confirmed close to
delivery date. Frequently, large orders would catch
Operations and Distribution unawares. A strong
Customer Service ethos would result in costly reactive
actions.
The challenge for the business was to introduce a
process to effectively plan its manufacturing,
inventory and distribution activities for a suitable
future time period to allow adjustments to the
capacity, inventory and fleet to be made in a managed,
cost effective manner.
The Solution
A monthly S&OP process was introduced which balances
demand and supply looking up to 3 months ahead for the
main product families. Large specific orders are
planned well in advance of the start date with the
plans being signed off by the executive team. There is
now a greater awareness of what's coming at them and
time to plan the "big" jobs. Communication and
understanding between departments has significantly
improved and now everyone is working to an agreed,
single plan.
The Results
A 10% saving in the cost of order fulfilment has been
identified and some delighted customers have seen the
benefits of their orders being planned in this way.
The next challenge is to include their suppliers and
customers in the process so that the whole Supply
Chain can benefit from working collaboratively.
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